AI-powered robotic sorting system deployed at RESL's Maridi unit, combining a Yaskawa GP180 industrial robot with a fully in-house built vision system to automate bio-waste sorting with speed, accuracy, and zero external dependency.
Client
Maridi - Bangalore
Year
2026

Bio-waste streams are complex, unpredictable, and notoriously difficult to sort with consistency; challenges that traditional manual processes simply cannot overcome at industrial scale. Rather than turning to an existing third-party platform, the team engineered a custom vision system from the ground up, trained specifically on waste samples from the Maridi facility. The result is an intelligent, site-calibrated solution that tackles the problem at its root.
At the physical core of the system is the Yaskawa GP180, a high-performance industrial robot known for its precision, speed, and reliability. Guided in real-time by the in-house vision system, the GP180 identifies, picks, and sorts bio-waste with consistent accuracy; handling the sheer volume and unpredictability of industrial waste streams without fatigue or error. Together, the robot and vision system form a seamless automated workflow that dramatically outpaces manual sorting in both speed and purity of output.
Because the vision system was developed entirely in-house, the team retains full control over how it evolves. As waste types change or new challenges emerge at the Maridi site, the system can be updated and improved without waiting on external vendors; keeping performance sharp over the long term. More importantly, this self-sufficient approach lays a replicable foundation that RESL can roll out across other facilities, making it not just a solution for today, but a scalable model for the future of sustainable waste management.




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